Tag Archives: broken screw

broken screw shaft

Merchandise Description

WR15E Abrasion Resistance Twin Screw Shaft Diameter ten – 120mm HRC44 Hardness

Creation description:

Merchandise title Twin screw shaft Model name JOINER
Model number 320 Materials WR15E WR30 40CrNiMo
Spline sort involute internal spline Place of unique ZheJiang , China
Dimensions Dia ten-120mm/ L 500-900mm Screw blend Brick patern building
Construction With or without cooling system LD 36:1 40:1 44:1  48:1
Hardness HRC44
Area treatment method vacuum quenching
Certification ISO9001 2015
Software Plastic business Wooden plastic inflated Foods powder coating
For what device Plastic Wood Foods Twin Extruder equipment
shaft for APV        KOBE      OMC
Buhler     KraussMaffei     Theysohn
Buss       Berstorff       Toshiba
Clextral      Labtech      USEON
Lantai      others
JSW      Leistritz
Keya     Maris
Our strengths Competitive expenses per device of production
Rapidly change round for selection and shipping and delivery on refurbished components
Elements available from stock for a wide assortment of extruder makes
Extensive inspection method on all parts prior to dispatch
A time confirmed top quality support
Newest manufacturing techniques and metallurgy, making sure steady and dependable efficiency of components
Custom-made options to satisfy distinct demands.

We manufacture screw shafts for co-rotating twin screw extruders ranging from 10 mm to a hundred and twenty mm /Length 500-900mm and above. With cooling method /without cooling system. Our producing specializes in shafts for twin screw extruders and is optimized for flexible buy managing.

Types of shaft:

Solitary keyway      Square keyslot     High torque important button     Dual keyslot

Involute interior spline       Round keyslot       Retackle spline       Client demands obtainable

 

Content

WR15E       WR30      40CrNiMo

About our Company

Joiner Equipment Co.,Ltd has several years expertise in the manufacture and offer of new and refurbished dress in elements for all main makes of twin-screw extruders and the Industries included in plastics industry, chemical market, powder coating, foodstuff meals business, wooden plastic and so on..
Via near working relationships with our customers we have been CZPT to fulfill their demands. Adaptability allows us to style and manufacture regular and bespoke parts for unique apps. 
By means of our very qualified and experienced personnel we are CZPT to provide complex assistance and suggestions. 
Our strengths are based on several several years expertise giving the subsequent:
* Competitive expenses for every device of production 
* Fast flip round for collection and shipping and delivery on refurbished parts 
* Components available from inventory for a wide range of extruder makes 
* Complete inspection procedure on all areas prior to dispatch 
* A time proven high quality service 
* Latest production tactics and metallurgy, ensuring consistent and reputable efficiency of parts 
* Customized remedies to satisfy distinct demands.

 

Why decide on us?

Packaging  Delivery

Packaging Particulars: Picket circumstance, Sea-deserving or export regular.
Port: HangZhou
Guide time: 40-fifty days right after purchase affirmation.

 

FAQ

Q: Are you trading business or company ?

A: We are manufacturing unit.

Q: Where is your manufacturing unit situated? How can I visit there?

A: Our manufacturing facility is located in HangZhou, ZheJiang Province, China, 1) You can fly to

HangZhou Airport immediately. We will select you up when you arrive in the airport All our clientele,

from domestic or abroad, are warmly welcome to go to us

Q: What makes you diverse with other folks?

A: 1) Our Outstanding Provider For a quick, no hassle quotation just ship email to us We

guarantee to reply with a price in 24 hours – sometimes even within the hour. If you

need an advice, just contact our export business office, we will response your

questions quickly. 2) Our rapid producing time For Normal orders, we will

assure to generate within thirty operating days. As a manufacturer, we can make certain the delivery time according to the official agreement.

Q: What is your conditions of payment ?

A: 1) T/T payment 2) LC

US $500-1,000
/ Piece
|
10 Pieces

(Min. Order)

###

Transport Package: Wood
Trademark: JOINER
Origin: Sichuan

###

Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Product name Twin screw shaft Brand name JOINER
Model number 320 Material WR15E WR30 40CrNiMo
Spline type involute inner spline Place of original Sichuan, China
Size Dia 10-120mm/ L 500-900mm Screw combination Brick patern construction
Construction With or without cooling system LD 36:1 40:1 44:1  48:1
Hardness HRC44
Surface treatment vacuum quenching
Certification ISO9001 2015
Application Plastic industry Wood plastic inflated Food powder coating
For what machine Plastic Wood Food Twin Extruder machine
shaft for APV        KOBE      OMC
Buhler     KraussMaffei     Theysohn
Buss       Berstorff       Toshiba
Clextral      Labtech      USEON
Lantai      others
JSW      Leistritz
Keya     Maris
Our strengths Competitive costs per unit of production
Fast turn round for collection and delivery on refurbished parts
Parts available from stock for a wide range of extruder makes
Comprehensive inspection procedure on all parts prior to dispatch
A time proven quality service
Latest manufacturing techniques and metallurgy, ensuring consistent and reliable performance of parts
Customized solutions to meet specific needs.
US $500-1,000
/ Piece
|
10 Pieces

(Min. Order)

###

Transport Package: Wood
Trademark: JOINER
Origin: Sichuan

###

Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Product name Twin screw shaft Brand name JOINER
Model number 320 Material WR15E WR30 40CrNiMo
Spline type involute inner spline Place of original Sichuan, China
Size Dia 10-120mm/ L 500-900mm Screw combination Brick patern construction
Construction With or without cooling system LD 36:1 40:1 44:1  48:1
Hardness HRC44
Surface treatment vacuum quenching
Certification ISO9001 2015
Application Plastic industry Wood plastic inflated Food powder coating
For what machine Plastic Wood Food Twin Extruder machine
shaft for APV        KOBE      OMC
Buhler     KraussMaffei     Theysohn
Buss       Berstorff       Toshiba
Clextral      Labtech      USEON
Lantai      others
JSW      Leistritz
Keya     Maris
Our strengths Competitive costs per unit of production
Fast turn round for collection and delivery on refurbished parts
Parts available from stock for a wide range of extruder makes
Comprehensive inspection procedure on all parts prior to dispatch
A time proven quality service
Latest manufacturing techniques and metallurgy, ensuring consistent and reliable performance of parts
Customized solutions to meet specific needs.

Types of Screw Shafts

Screw shafts come in various types and sizes. These types include fully threaded, Lead, and Acme screws. Let’s explore these types in more detail. What type of screw shaft do you need? Which one is the best choice for your project? Here are some tips to choose the right screw:

Machined screw shaft

The screw shaft is a basic piece of machinery, but it can be further customized depending on the needs of the customer. Its features include high-precision threads and ridges. Machined screw shafts are generally manufactured using high-precision CNC machines or lathes. The types of screw shafts available vary in shape, size, and material. Different materials are suitable for different applications. This article will provide you with some examples of different types of screw shafts.
Ball screws are used for a variety of applications, including mounting machines, liquid crystal devices, measuring devices, and food and medical equipment. Various shapes are available, including miniature ball screws and nut brackets. They are also available without keyway. These components form a high-accuracy feed mechanism. Machined screw shafts are also available with various types of threaded ends for ease of assembly. The screw shaft is an integral part of linear motion systems.
When you need a machined screw shaft, you need to know the size of the threads. For smaller machine screws, you will need a mating part. For smaller screw sizes, the numbers will be denominated as industry Numeric Sizes. These denominations are not metric, but rather in mm, and they may not have a threads-per-inch designation. Similarly, larger machine screws will usually have threads that have a higher pitch than those with a lower pitch.
Another important feature of machine screws is that they have a thread on the entire shaft, unlike their normal counterparts. These machine screws have finer threads and are intended to be screwed into existing tapped holes using a nut. This means that these screws are generally stronger than other fasteners. They are usually used to hold together electronic components, industrial equipment, and engines. In addition to this, machine screws are usually made of a variety of materials.
screwshaft

Acme screw

An Acme screw is the most common type of threaded shaft available. It is available in a variety of materials including stainless steel and carbon steel. In many applications, it is used for large plates in crushing processes. ACME screws are self-locking and are ideal for applications requiring high clamping force and low friction. They also feature a variety of standard thread forms, including knurling and rolled worms.
Acme screws are available in a wide range of sizes, from 1/8″ to 6″. The diameter is measured from the outside of the screw to the bottom of the thread. The pitch is equal to the lead in a single start screw. The lead is equal to the pitch plus the number of starts. A screw of either type has a standard pitch and a lead. Acme screws are manufactured to be accurate and durable. They are also widely available in a wide range of materials and can be customized to fit your needs.
Another type of Acme screw is the ball screw. These have no back drive and are widely used in many applications. Aside from being lightweight, they are also able to move at faster speeds. A ball screw is similar to an Acme screw, but has a different shape. A ball screw is usually longer than an Acme screw. The ball screw is used for applications that require high linear speeds. An Acme screw is a common choice for many industries.
There are many factors that affect the speed and resolution of linear motion systems. For example, the nut position and the distance the screw travels can all affect the resolution. The total length of travel, the speed, and the duty cycle are all important. The lead size will affect the maximum linear speed and force output. If the screw is long, the greater the lead size, the higher the resolution. If the lead length is short, this may not be the most efficient option.
screwshaft

Lead screw

A lead screw is a threaded mechanical device. A lead screw consists of a cylindrical shaft, which includes a shallow thread portion and a tightly wound spring wire. This spring wire forms smooth, hard-spaced thread convolutions and provides wear-resistant engagement with the nut member. The wire’s leading and trailing ends are anchored to the shaft by means appropriate to the shaft’s composition. The screw is preferably made of stainless steel.
When selecting a lead screw, one should first determine its critical speed. The critical speed is the maximum rotations per minute based on the natural frequency of the screw. Excessive backlash will damage the lead screw. The maximum number of revolutions per minute depends on the screw’s minor diameter, length, assembly alignment, and end fixity. Ideally, the critical speed is 80% of its evaluated critical speed. A critical speed is not exceeded because excessive backlash would damage the lead screw and may be detrimental to the screw’s performance.
The PV curve defines the safe operating limits of a lead screw. This relationship describes the inverse relationship between contact surface pressure and sliding velocity. As the PV value increases, a lower rotation speed is required for heavier axial loads. Moreover, PV is affected by material and lubrication conditions. Besides, end fixity, which refers to the way the lead screw is supported, also affects its critical speed. Fixed-fixed and free end fixity are both possible.
Lead screws are widely used in industries and everyday appliances. In fact, they are used in robotics, lifting equipment, and industrial machinery. High-precision lead screws are widely used in the fields of engraving, fluid handling, data storage, and rapid prototyping. Moreover, they are also used in 3D printing and rapid prototyping. Lastly, lead screws are used in a wide range of applications, from measuring to assembly.

Fully threaded screw

A fully threaded screw shaft can be found in many applications. Threading is an important feature of screw systems and components. Screws with threaded shafts are often used to fix pieces of machinery together. Having fully threaded screw shafts ensures that screws can be installed without removing the nut or shaft. There are two major types of screw threads: coarse and fine. When it comes to coarse threads, UTS is the most common type, followed by BSP.
In the 1840s, a British engineer named Joseph Whitworth created a design that was widely used for screw threads. This design later became the British Standard Whitworth. This standard was used for screw threads in the United States during the 1840s and 1860s. But as screw threads evolved and international standards were established, this system remained largely unaltered. A new design proposed in 1864 by William Sellers improved upon Whitworth’s screw threads and simplified the pitch and surface finish.
Another reason for using fully threaded screws is their ability to reduce heat. When screw shafts are partially threaded, the bone grows up to the screw shaft and causes the cavity to be too narrow to remove it. Consequently, the screw is not capable of backing out. Therefore, fully threaded screws are the preferred choice for inter-fragmentary compression in children’s fractures. However, surgeons should know the potential complication when removing metalwork.
The full thread depth of a fully threaded screw is the distance at which a male thread can freely thread into the shaft. This dimension is typically one millimeter shy of the total depth of the drilled hole. This provides space for tap lead and chips. The full-thread depth also makes fully threaded screws ideal for axially-loaded connections. It is also suitable for retrofitting applications. For example, fully threaded screws are commonly used to connect two elements.
screwshaft

Ball screw

The basic static load rating of a ball screw is determined by the product of the maximum axial static load and the safety factor “s0”. This factor is determined by past experience in similar applications and should be selected according to the design requirements of the application. The basic static load rating is a good guideline for selecting a ball screw. There are several advantages to using a ball screw for a particular application. The following are some of the most common factors to consider when selecting a ball screw.
The critical speed limit of a ball screw is dependent on several factors. First of all, the critical speed depends on the mass, length and diameter of the shaft. Second, the deflection of the shaft and the type of end bearings determine the critical speed. Finally, the unsupported length is determined by the distance between the ball nut and end screw, which is also the distance between bearings. Generally, a ball screw with a diameter greater than 1.2 mm has a critical speed limit of 200 rpm.
The first step in manufacturing a high-quality ball screw is the choice of the right steel. While the steel used for manufacturing a ball screw has many advantages, its inherent quality is often compromised by microscopic inclusions. These microscopic inclusions may eventually lead to crack propagation, surface fatigue, and other problems. Fortunately, the technology used in steel production has advanced, making it possible to reduce the inclusion size to a minimum. However, higher-quality steels can be expensive. The best material for a ball screw is vacuum-degassed pure alloy steel.
The lead of a ball screw shaft is also an important factor to consider. The lead is the linear distance between the ball and the screw shaft. The lead can increase the amount of space between the balls and the screws. In turn, the lead increases the speed of a screw. If the lead of a ball screw is increased, it may increase its accuracy. If not, the lead of a ball screw can be improved through preloading, lubrication, and better mounting accuracy.

 broken screw shaft broken screw shaft
editor by czh 2023-03-24

China Keya Cte75 Screw Shaft for Twin Screw Extruder broken screw shaft

Merchandise Description

       We manufacture screw shafts for co-rotating twin screw extruders ranging from ten mm to a hundred and twenty mm and above. Our manufacturing specializes in shafts for twin screw extruders and is optimized for flexible purchase managing.

Co-rotating twin screw shafts for 
-APV        -KOBE           -OMC
-Buhler      -KraussMaffei      -Theysohn
-Buss       -Berstorff-          -Toshiba
-Clextral     -Labtech          -USEON
-Coperion     -Lantai          – other people
-JSW        -Leistritz    
-Keya        -Maris

Types of  shaft
* One Keyway                  * Sq. Keyslot          *Higher torque important button       * Dual keyslot
* Involute internal spline         * Round keyslot           *Retackle spline              * Client’s needs available

We offer you a broader selection of supplies:
* 40CrNiMo                        * WR15E                     * WR30
By functioning intently with clients in choosing optional resources,we can decrease wear and tear and linked charges.

Our Creation Plant

FRQ
 
one. Q: Are you a factory or trading company? 
 —-A: A manufacturing facility
2. Q: Where is your factory located? How can I visit there? 
—–A: Our factory is located in HangZhou, ZheJiang  Province, China, 
one) You can fly to HangZhou Airport directly. We will pick you up when you get there in the airport 
All our clients, from domestic or abroad, are warmly welcome to visit us! 
                                             
3.Q: What makes you different with others?
—-A: 1) Our Excellent Service 
 For a quick, no hassle quote just send email to us
 We promise to reply with a price within 24 hours – sometimes even within the hour.
 If you need an advice, just call our export office at   571 87226313, we will answer your questions immediately.
2) Our quick manufacturing time
For Normal orders, we will promise to produce within 30 working days.
As a manufacturer, we can ensure the delivery time according to the formal contract.
 
 4.Q: How about the delivery time? 
—-A: This depends on the product. Typically standard products are delivered within 30 days. 
 

  1.  Q: What is the term of payment? 
    —-A: 1) T/T payment   2) LC  

 
6.Q: May I know the status of my order?
—-A: Yes .We will send you information and photos at different production stage of your order. You will get the latest information in time. 
 

US $300-2,000
/ Piece
|
10 Pieces

(Min. Order)

###

Transport Package: Wood
Trademark: JOINER
Origin: Sichuan

###

Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
US $300-2,000
/ Piece
|
10 Pieces

(Min. Order)

###

Transport Package: Wood
Trademark: JOINER
Origin: Sichuan

###

Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

What Are Screw Shaft Threads?

A screw shaft is a threaded part used to fasten other components. The threads on a screw shaft are often described by their Coefficient of Friction, which describes how much friction is present between the mating surfaces. This article discusses these characteristics as well as the Material and Helix angle. You’ll have a better understanding of your screw shaft’s threads after reading this article. Here are some examples. Once you understand these details, you’ll be able to select the best screw nut for your needs.
screwshaft

Coefficient of friction between the mating surfaces of a nut and a screw shaft

There are two types of friction coefficients. Dynamic friction and static friction. The latter refers to the amount of friction a nut has to resist an opposing motion. In addition to the material strength, a higher coefficient of friction can cause stick-slip. This can lead to intermittent running behavior and loud squeaking. Stick-slip may lead to a malfunctioning plain bearing. Rough shafts can be used to improve this condition.
The two types of friction coefficients are related to the applied force. When applying force, the applied force must equal the nut’s pitch diameter. When the screw shaft is tightened, the force may be removed. In the case of a loosening clamp, the applied force is smaller than the bolt’s pitch diameter. Therefore, the higher the property class of the bolt, the lower the coefficient of friction.
In most cases, the screwface coefficient of friction is lower than the nut face. This is because of zinc plating on the joint surface. Moreover, power screws are commonly used in the aerospace industry. Whether or not they are power screws, they are typically made of carbon steel, alloy steel, or stainless steel. They are often used in conjunction with bronze or plastic nuts, which are preferred in higher-duty applications. These screws often require no holding brakes and are extremely easy to use in many applications.
The coefficient of friction between the mating surfaces of t-screws is highly dependent on the material of the screw and the nut. For example, screws with internal lubricated plastic nuts use bearing-grade bronze nuts. These nuts are usually used on carbon steel screws, but can be used with stainless steel screws. In addition to this, they are easy to clean.

Helix angle

In most applications, the helix angle of a screw shaft is an important factor for torque calculation. There are two types of helix angle: right and left hand. The right hand screw is usually smaller than the left hand one. The left hand screw is larger than the right hand screw. However, there are some exceptions to the rule. A left hand screw may have a greater helix angle than a right hand screw.
A screw’s helix angle is the angle formed by the helix and the axial line. Although the helix angle is not usually changed, it can have a significant effect on the processing of the screw and the amount of material conveyed. These changes are more common in two stage and special mixing screws, and metering screws. These measurements are crucial for determining the helix angle. In most cases, the lead angle is the correct angle when the screw shaft has the right helix angle.
High helix screws have large leads, sometimes up to six times the screw diameter. These screws reduce the screw diameter, mass, and inertia, allowing for higher speed and precision. High helix screws are also low-rotation, so they minimize vibrations and audible noises. But the right helix angle is important in any application. You must carefully choose the right type of screw for the job at hand.
If you choose a screw gear that has a helix angle other than parallel, you should select a thrust bearing with a correspondingly large center distance. In the case of a screw gear, a 45-degree helix angle is most common. A helix angle greater than zero degrees is also acceptable. Mixing up helix angles is beneficial because it allows for a variety of center distances and unique applications.
screwshaft

Thread angle

The thread angle of a screw shaft is measured from the base of the head of the screw to the top of the screw’s thread. In America, the standard screw thread angle is 60 degrees. The standard thread angle was not widely adopted until the early twentieth century. A committee was established by the Franklin Institute in 1864 to study screw threads. The committee recommended the Sellers thread, which was modified into the United States Standard Thread. The standardized thread was adopted by the United States Navy in 1868 and was recommended for construction by the Master Car Builders’ Association in 1871.
Generally speaking, the major diameter of a screw’s threads is the outside diameter. The major diameter of a nut is not directly measured, but can be determined with go/no-go gauges. It is necessary to understand the major and minor diameters in relation to each other in order to determine a screw’s thread angle. Once this is known, the next step is to determine how much of a pitch is necessary to ensure a screw’s proper function.
Helix angle and thread angle are two different types of angles that affect screw efficiency. For a lead screw, the helix angle is the angle between the helix of the thread and the line perpendicular to the axis of rotation. A lead screw has a greater helix angle than a helical one, but has higher frictional losses. A high-quality lead screw requires a higher torque to rotate. Thread angle and lead angle are complementary angles, but each screw has its own specific advantages.
Screw pitch and TPI have little to do with tolerances, craftsmanship, quality, or cost, but rather the size of a screw’s thread relative to its diameter. Compared to a standard screw, the fine and coarse threads are easier to tighten. The coarser thread is deeper, which results in lower torques. If a screw fails because of torsional shear, it is likely to be a result of a small minor diameter.

Material

Screws have a variety of different sizes, shapes, and materials. They are typically machined on CNC machines and lathes. Each type is used for different purposes. The size and material of a screw shaft are influenced by how it will be used. The following sections give an overview of the main types of screw shafts. Each one is designed to perform a specific function. If you have questions about a specific type, contact your local machine shop.
Lead screws are cheaper than ball screws and are used in light-duty, intermittent applications. Lead screws, however, have poor efficiency and are not recommended for continuous power transmission. But, they are effective in vertical applications and are more compact. Lead screws are typically used as a kinematic pair with a ball screw. Some types of lead screws also have self-locking properties. Because they have a low coefficient of friction, they have a compact design and very few parts.
Screws are made of a variety of metals and alloys. Steel is an economical and durable material, but there are also alloy steel and stainless steel types. Bronze nuts are the most common and are often used in higher-duty applications. Plastic nuts provide low-friction, which helps reduce the drive torques. Stainless steel screws are also used in high-performance applications, and may be made of titanium. The materials used to create screw shafts vary, but they all have their specific functions.
Screws are used in a wide range of applications, from industrial and consumer products to transportation equipment. They are used in many different industries, and the materials they’re made of can determine their life. The life of a screw depends on the load that it bears, the design of its internal structure, lubrication, and machining processes. When choosing screw assemblies, look for a screw made from the highest quality steels possible. Usually, the materials are very clean, so they’re a great choice for a screw. However, the presence of imperfections may cause a normal fatigue failure.
screwshaft

Self-locking features

Screws are known to be self-locking by nature. The mechanism for this feature is based on several factors, such as the pitch angle of the threads, material pairing, lubrication, and heating. This feature is only possible if the shaft is subjected to conditions that are not likely to cause the threads to loosen on their own. The self-locking ability of a screw depends on several factors, including the pitch angle of the thread flank and the coefficient of sliding friction between the two materials.
One of the most common uses of screws is in a screw top container lid, corkscrew, threaded pipe joint, vise, C-clamp, and screw jack. Other applications of screw shafts include transferring power, but these are often intermittent and low-power operations. Screws are also used to move material in Archimedes’ screw, auger earth drill, screw conveyor, and micrometer.
A common self-locking feature for a screw is the presence of a lead screw. A screw with a low PV value is safe to operate, but a screw with high PV will need a lower rotation speed. Another example is a self-locking screw that does not require lubrication. The PV value is also dependent on the material of the screw’s construction, as well as its lubrication conditions. Finally, a screw’s end fixity – the way the screw is supported – affects the performance and efficiency of a screw.
Lead screws are less expensive and easier to manufacture. They are a good choice for light-weight and intermittent applications. These screws also have self-locking capabilities. They can be self-tightened and require less torque for driving than other types. The advantage of lead screws is their small size and minimal number of parts. They are highly efficient in vertical and intermittent applications. They are not as accurate as lead screws and often have backlash, which is caused by insufficient threads.

China Keya Cte75 Screw Shaft for Twin Screw Extruder     broken screw shaftChina Keya Cte75 Screw Shaft for Twin Screw Extruder     broken screw shaft
editor by czh 2022-12-20